The KIS Cruiser
Wing Spars consist of a Center Spar and individual Wing
Spar's. The Center Spar spans the width of the fuselage and
extends
close to two feet on either side of the fuselage. The Wing Spars
are
each joined to the Center Spar by two large bolts. |
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This shows all the spars (center and wing) with the two
parts of the wing spar shown. |
Pre-bonding photo showing assembled wing and center spars.
The hard part is finished. |
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The worst part of preparing the spars was sanding
& some grinding of the layers of glass from the inside of the
outter spar and from the outside of the inner section. As can be
seen in the photo, the inside was sanded down until the carbon fiber
was the top layer.
The inner section was also trimmed to allow it to only go
two inches into the inner section. It was still a very tight fit.
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The work surface (solid core door mounted to my work bench) was flat
and leveled. I then placed the spars on it and leveled them to
the work surface. These photos show the spars both clamped into
place with the Hysol already in place. I am doing the final
checks before allowing the epoxy to setup. |
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Preparing to bond in the aluminum inserts into all of the
spar sections at one time. The tape is to keep the spars from
sticking together during this process. I also purchased some
bolts from the local hardware store to use for this operation so that
no possible damage could result to the actual nuts and bolts.
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I moved this operation to my deck on a warm (hot) clear
day. I placed the ends of the wing spars and the main center spar
on some shelves (like shown) and leveled everything out. I
streached a tight string between the ends and measured to the center
point to set the angles. A bit of grinding and twiching and
everything matched. I let it sit overnight and then disassembled.
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Before the wing spar is bonded into the wings it is best
to angle the top edge of the inner spar mountto clear the
fuselage during installation. |
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The boxed section of the wing spar extends for about half
the length of the wing spar. The outer portion will require
spacer blocks to be constructed to fill the space for the wing rib. |
The spacer is constructed from the supplied foam
andcovered with two layers of glass. The blue foam was not thick
enough so I also used some of the white foam as a spacer. |